Optimizing Hot Tub Storage

Jacuzzi is a global leader in the wellness and spa industry, best known for pioneering the modern hot tub experience. Founded more than six decades ago, the brand has become a household name and a symbol of innovation, luxury, and well-being.

Today, Jacuzzi’s product offerings extend far beyond hot tubs, featuring an extensive portfolio that includes whirlpool baths, steam showers, saunas, swim spas, and advanced bathroom solutions. Each product is designed with a balance of high-performance engineering and elegant design, allowing customers to enjoy therapeutic benefits while enhancing the aesthetics of their homes or facilities.

Jacuzzi serves a diverse customer base ranging from individual homeowners seeking a private spa experience to commercial clients such as hotels, wellness centers, and fitness clubs requiring durable, large-scale solutions.

Jacuzzi’s warehouse was originally designed for standard-sized inventory. However, with the introduction of longer bath products—such as tub panels, rails, and other elongated components—the limitations of traditional shelving became apparent. Products were often stacked horizontally, leading to:

• Inefficient use of vertical space
• Increased risk of product damage
• Difficulty in accessing specific items
• Safety concerns for warehouse staff

The company needed a tailored solution that would allow for better separation, visibility, and vertical storage of these items.

Atlantic Rack conducted a thorough on-site assessment to understand the specific needs and constraints of Jacuzzi’s operation. After evaluating the layout and product types, Atlantic Rack recommended the installation of D-Bar Rack Dividers—a specialized accessory designed to segment pallet racks vertically. These dividers are ideal for organizing long, narrow items and preventing them from shifting or falling.

Key Benefits of D-Bar Rack Dividers:

• Vertical product separation for safer and more organized storage.
• Maximized use of vertical space, freeing up floor area.
• Improved accessibility, allowing staff to quickly locate and retrieve items.
• Enhanced safety, reducing the risk of injury or product damage.

Atlantic Rack worked closely with Jacuzzi’s warehouse team to install the D-Bars across key storage zones. The process was completed with minimal disruption to daily operations. Custom spacing and configurations ensured that each type of bath product had a designated area, tailored to its dimensions and handling requirements.

With the installation of D-Bars Dividers, Jacuzzi experienced immediate improvements in warehouse organization and efficiency. The dividers created dedicated lanes for product components, reducing clutter and ensuring that every piece was stored safely and securely. This led to fewer damaged items, streamlined inventory management, and faster order fulfillment.

By implementing D-Bar Rack Dividers, Jacuzzi successfully addressed a critical operational challenge. The solution not only improved storage efficiency but also reinforced Jacuzzi’s commitment to quality, safety, and innovation in every aspect of their business.

• Improved Organization: Clear separation of product pieces reduced clutter and kept every item in its proper place.

• Increased Efficiency: Faster identification and retrieval of parts minimized handling time and reduced workflow delays.

• Maximized Storage Capacity: Optimized use of existing pallet racking eliminated the need for costly warehouse expansion.

• Reduced Product Damage: Dedicated divider lanes prevented items from shifting or overlapping, ensuring product integrity.

• Enhanced Safety: A more organized system lowered the risk of accidents and created a safer environment for warehouse staff.

• Cost Savings: By protecting inventory and increasing efficiency, D-Bars helped lower overall operational costs.